Composites Technology

OCT 2013

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feature: Wind energy update Wind Blades PROgRess & challenges Despite double-digit wind energy industry growth, turbine blade manufacturers and materials suppliers acknowledge a pressing need to reduce costs and innovate. T Source | Siemens he past year was exceptional for the world wind energy market, as wind-generated electricity continued to increase its share of the overall electric power supply base. Te global wind power industry grew about 16 percent in 2012, adding 45 GW of new capacity. Tis increased total capacity to 285 GW, or about 2.62 percent of the world's electricity, according to statistics published by online energy market news aggregator TeEnergyCollective.com. In the U.S., 6 GW of new capacity was installed in 2012, 19 percent more than in 2011. Wind turbines now account for roughly 3.4 percent of all electricity generated in the U.S. With the Jan. 1, 2013, extension of the federal Production Tax Credit, the U.S. is expected to add 5 GW of wind-generated electricity this year. Despite the ongoing expansion of wind power, the wind energy industry's mandate to innovate has never been greater. Its ability to compete with other renewable and nonrenewable sources of energy and the continued growth and proftability of turbine manufacturers and suppliers depend on it. Areas of concern include better ways to enhance not only the mechanical and aerodynamic performance of turbine blades but also their weatherability and resistance to environmental elements. It is also incumbent on the industry to explore ways to reduce the radar signature of wind farms — an issue that has resulted in delays or cancellations of some farm installations. Last, there is a sense of urgency about mitigating the cost of manufacturing, installing and metering wind turbines in anticipation of what many experts predict will inevitably be a subsidy-free, level energy playing feld. Pushing Past the efficiency Plateau compositesworld.com If the rotors of a wind turbine are not turning, the turbine is not producing electricity and its owners are not making money. Tat fact feeds the perception among critics that wind cannot compete with on-demand power sources, such as fossil fuels, nuclear and hydro. Tus, one rationale for longer rotor blades is that the longer the blade, the greater the amount of time a turbine will spend in service under variable wind conditions, a metric known as capacity factor. 30 Pictured here is one-half of the mold Siemens AG (Erlangen, Germany) is using to build rotor blades for what the company says will be the world's largest turbine, the SWT6.0-154. Its 75m/246-ft balsa-cored glass/ epoxy blades will be molded in one piece to eliminate seams and bonded joints. A Danish energy provider is planning to install about 300 of the turbines off the British coast when testing is complete.

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